Sounds like a great spring
Following are the current finalists in my order of preference by method, then approach.
And the winner is...?
Using prefab FRP [Fiberglass Reinforced Plastic] Panels:
Fabrication from scratch:
Third Party Manufacturers: [A sampling; not a comprehensive list.]
I'll keep adding to this list as I find viable resources in an effort to narrow our focus, and as a source of ideas for a possible hybrid approach. [Last updated 2-Nov-2016]
|1/2" Starboard formed to match existing dodger frame.|
(Photo from Roger Dodger article linked above...)